Model kit optimization:
–15% cost reduction

Electric Motor Model
kit optimization

The project

CUSTOMER
Medium sized company / Electric motor manufacturer

CHALLENGE
Improvement of competitiveness of the current electric motor model kit with the target to reduce the motor costs by 15%

PROJECT DURATION
3 years

RESULT
Currently the costs have been already reduced by 5% (mainly single part and production optimziations)

METHODS
Promotex Motor Model Kit Analysis
Promotex Should Costing
Promotex Production Analysis

Model kit optimization

Consulting service

Approach:

Together with our customer, we are working on an optimization project for three years to set up a competitive motor model kit.

Base for the optimization of the current developed electric motor is our tear down and should cost approach. We have already optimized 16 out of 40 single components together with the engineering department. With some preferred component suppliers we have made optimization workshops throughout the complete value chain. Especially with manual operation in best cost countries, we have identified optimization potentials which are partially already realized in the product and process development process.

In the second step, the planned motor assembly concept has been analyzed and the first improvements have been defined. Pending on the market success of the new product, different production concepts have been created.

Within the next two years, the other components will be analyzed, the production concept will be finalized and a Motor CO2 model will be created.

  • Is an electric motor just a black box for you?

  • Don’t you have access to suitable suppliers throughout the complete value chain for electric motors?

  • Would you like to get more independence from global dependencies in your electric motor supply chain?

  • Are you looking for a tailored electric motor Model Kit for your products and would you like to reduce your motor costs at the same time?

  • Or would you just like to have an external feedback on your current E-Motor portfolio to identify its strength and weaknesses?

Do not hesitate
to contact us



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